Aluminum Prices Surge: Tariffs & Energy Costs

by Mark Thompson

Aluminum Prices Surge to Four-Year High, Threatening U.S.Economy and Consumers

Aluminum prices have skyrocketed to their highest level in nearly four years, with U.S. premiums reaching a record above $1 per pound, signaling a significant disruption to teh American manufacturing landscape and a potential shock to consumers. The surge, fueled by a complex interplay of geopolitical factors, trade disputes, and domestic production challenges, is creating a stark divide – benefiting some producers while simultaneously jeopardizing the stability of industries reliant on the metal.

A Perfect Storm in the Aluminum Market

Aluminum futures on the London Metal Exchange have climbed to levels not seen since April 2022, mirroring a broader rally across base metals. Analysts are revising their forecasts upwards, with Goldman Sachs now predicting an average price of $3,150 per ton in the first half of 2026, a significant increase from their previous estimate of $2,575 per ton, though still below current market values. According to Bloomberg, the price increases are impacting a wide range of sectors, leading to production cuts and diminished competitiveness. Alcoa CEO Bill Oplinger recently estimated that as many as 100,000 jobs could be at risk as a result of these pressures, possibly influencing the outcome of the upcoming mid-term elections this November.

Companies are responding by reducing capacity, redesigning products to minimize aluminum usage, and exploring choice materials like steel or plastics. Where possible,these increased costs are being passed on to consumers,impacting a wide range of goods – from groceries and appliances to automobiles and building materials.Industry observer Andy Home notes that American consumers are bracing for a significant financial impact, with manufacturers facing millions in added expenses.Even grocery prices are being pushed higher.

Global Shifts and Geopolitical Influences

The benefits of the current price situation are unevenly distributed globally. Middle Eastern producers, benefiting from low-cost power, are experiencing a surge in profitability and expanding their production capacity. Emirates Global Aluminium and Saudi Arabia, which has invested over $12 billion in aluminum-specific projects, are leading this expansion.Chinese producers, while not directly benefiting from the U.S. premium, are capitalizing on the tight global market as a net exporter of semi-fabricated aluminum products.

The situation is inextricably linked to a series of policy decisions.Financial analysts point to the Trump administration’s 2025 decision to impose a 50% tariff on aluminum imports as a key catalyst,though they acknowledge that the foundations for the current crisis were laid during previous administrations. Soaring power costs since the 1980s have driven significant capacity closures, reducing the number of U.S. smelters from 24 to just 4 over the past two decades, according to the Aluminum Association.

Further complicating matters, the Trump administration’s sanctions on UC RUSAL, the then-largest international producer of primary aluminum, created market turmoil. The subsequent removal of those sanctions, following changes in ownership and management, allowed the Russian company to become a key supplier of low-carbon-footprint aluminum to the U.S. However, Biden’s administration later imposed a 200% tariff on Russian metal in 2023, further constricting supply to the U.S. and exacerbating the challenges faced by the domestic downstream sector.

Limited Solutions and a Potential Russian Re-Engagement

These actions have failed to stimulate increased domestic production. Inventories have plummeted from 750,000 tons at the start of 2025 to below 300,000 tons, according to Harbor aluminum and Wittsend Commodity Advisors.While discussions are underway regarding restarting idle facilities, such as Century Aluminum’s mt. Holly plant – expected to return to full capacity by June – the anticipated 50,000-ton increase is insufficient to significantly impact prices and premiums. Greenfield projects capable of providing substantial relief are still years away from completion.

Interestingly, despite being largely excluded from American and European markets, UC RUSAL continues to produce around 4 million tons of aluminum annually, all of which boasts a low carbon footprint. This metal is now flowing to China, fueling its rapid expansion in sectors like electric vehicles and renewable energy.

Looking ahead, a potential shift in geopolitical dynamics could offer a pathway to resolution. With former President Trump advocating for a strategic partnership with Russia and expressing interest in rare-earth metals, a deal involving the supply of low-carbon aluminum could be feasible. Such a pragmatic approach could provide a crucial bridge until U.S. domestic production ramps up.

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